It Has Finally Arrived, Toronto’s First Metal 3D Printing Service

As 3D printing continues to gain popularity, the abundance of household printers and 3D printing services has skyrocketed accordingly. While the resources seem to be available for conventional plastic 3D printing, finding a metal 3D printing service can be quite a challenge. But why is this?

Upon a quick Google search, you will find an array of companies that state they offer a “metal 3D printing service”.However, upon trying to gain further information or even trying to get a quote, it can quickly feel like pulling teeth.

But why are the responses often limited when it comes to metal 3D printing? The truth is this technology is rather new and the machines are very expensive. Not only is cost an issue but the process can add more complications than what most companies would feel is even worth. Unfortunately, this has led a lot of businesses to state they offer the service, but then end up outsourcing their projects overseas without even telling you.

(Stainless steel parts showcasing the complexity that is achievable with metal 3D printing technology. This image was taken at Custom Prototype’s design studio in Toronto, ON)

Why Is Metal 3D Printing Such a Challenge?

1. New Technology and Accessibility: Metal 3D printing is a relatively new technology compared to its plastic counterpart. While plastic 3D printers have become widely available and affordable for businesses and individuals, Direct Metal Laser Sintering (DMLS) and other metal 3D printing technologies remain specialized and less accessible. DMLS, one of the most advanced metal 3D printing methods, uses a high-powered laser to fuse powdered metal layer by layer, creating intricate and durable parts. This cutting-edge process is highly effective but requires significant investment in both equipment and expertise.
2. High Equipment Costs: The machines required for metal 3D printing, such as DMLS printers, are incredibly expensive, often costing hundreds of thousands of dollars. This steep price tag makes them unaffordable for many companies, especially smaller businesses. Moreover, the materials used in metal 3D printing, including stainless steel powders and other metal alloys, can also be costly, further increasing the overall expense of operating such a system.
3. Process Complexity: Unlike plastic 3D printing, which is often straightforward, 3D printing metal involves intricate processes that demand advanced technical skills. Technologies like DMLS 3D printing require precise control of laser power, layer thickness, and material density to produce high-quality results. Post-processing steps, such as heat treatment, machining, or polishing, are often needed to achieve the desired finish, adding another layer of complexity.
4. Outsourcing Challenges: Many companies claim to offer metal 3D printing services, but a significant number of these businesses outsource their projects overseas. This lack of transparency can lead to delays, increased costs, and quality concerns. Customers may face communication barriers or receive parts that fail to meet their specifications, making it difficult to trust outsourced solutions.

Announcing Our Metal 3D Printing Capability

For some time now we have contemplated buying our own metal 3D printer to serve local demand and fight these issues. With our core business being rapid prototyping, we utilize various processes to achieve the final product. The benefit of 3D printing has always been its ability to create parts with great complexity without the use of additional tooling or molds. While we continue to utilize this technology every day, we often run into some obstacles with customers who require metal parts that are too complex for our CNC machines.

This has led us to proudly announce that Custom Prototypes has purchased our very own metal 3D printer. We will now have the capability to 3D print metal in full stainless steel and offer various post-processing finishing options. We are now ready to serve the locally and internationally and offer a service that is hard to come by.

If you want more specific details on metal 3D printing or about our machines and services, please feel free to contact us at sales@customprototypes.ca.

(The Sinterstation Pro DM 250 now found at Custom Prototypes lab. The machine can print with various metal powders with a build format up to 1000 cubic inches)